Leveraging Factory Automation to Improve Processes and Operations
In the manufacturing world, business success depends on your ability to employ your assets in a way that delivers maximum return. But it can be a real challenge to use existing systems to increase output, improve product quality, ensure safety and comply with regulatory requirements.
MAVERICK Technologies understands that improving the efficiency of your assets involves more than implementing new technologies. We can help you upgrade or use your existing systems and infrastructure to enhance your plant-centric processes and operations for stronger business performance. From automation controls to complete factory automation and main automation contractor services, MAVERICK has the automation consultants, specialists and control engineers on staff to deliver.
Every project benefits from our deep experience in a variety of industries and technologies. Our proven execution methodology ensures that we implement solutions in a safe, cost-effective and timely manner, meeting or exceeding all your project goals. Our automation solutions are platform-independent, scalable and sustainable, allowing you to continue experiencing benefits as you grow. Enjoy greater efficiency, reliability and predictability on your plant floor with MAVERICK.
MAVERICK’s automation solutions can help you:
- Identify suboptimized operations — Conduct studies, audits and long-term assessments to pinpoint bottlenecks and help quantify opportunities for improvement.
- Make better decisions — Implement MAVERICK’s industrial automation solutions to coordinate the right process controls with the most critical process information, all so you can make the best decisions for your organization.
- Improve plant efficiency, quality and safety — Depend on MAVERICK’s process automation solutions to streamline production, ensure quality control and minimize risk of injury in your facility.
- Ensure success for your DCS Conversion — Get the support you need for a smooth DCS migration.
- Boost productivity — Look to our process automation services to reduce variability, ensure system reliability and reduce maintenance downtime. Special capabilities include PID tuning, FEED engineering, construction automation, batch automation, optimizing your industrial network systems and more.
- Deploy the right solution for your facility — Depend on MAVERICK’s design standards and best-practices expertise to develop the right automation engineering solutions for your needs, with complete documentation.
- Ensure regulatory compliance — Implement process validation and validated systems for ensured compliance with industry regulations and best practices.
Partner with MAVERICK to optimize your plant-centric processes and operations.
MAVERICK’s Complete Automation Solutions
Automation Engineering
Front-End Engineering & Design (FEED) |
Design Standards | Functional Specifications | IE Design & Configuration |
Control & Network System Architecture & Design |
Assessment & Migration Planning | Automation Consulting
Process Automation
Automation Controls / Process Control (PLC, DCS and SIS Configuration) | PID Tuning | Process Information (HMI and Historian))
Industrial Automation Integration
Multiplatform / Technology Integration and Migration |
Control & Network System Architecture Implementation
Regulatory-Compliant Systems & Services
GAMP Compliant Project Execution Methodology | User Requirements & Functional Specifications | Regulatory Compliant Solutions (Including 21 CFR Part 11) | Process Analytical Technology (PAT) | Commissioning & Qualification (Validation Plans, IOPQ Protocols & Summary Report)
Leveraging MAVERICK's Automation Solutions for a Range of Projects
MAVERICK delivers automation solutions that add value for clients of all sizes and across all industries. In the chemical and petrochemical industry, for example, we architect process automation solutions to meet changing market demands and the need for data-based decision making at each level of accountability. Likewise, in the oil and gas industry, we deliver solutions designed to meet the most stringent regulatory demands. And we help a range of clients in the dairy, bakery and other food and beverage industries to increase the productivity of their fixed throughput processing equipment. All our automation solutions meet current needs while allowing for flexibility to meet future requirements. Read real-life examples of our work in the following case studies:
Major Plastic Manufacturer Upgrades Resin Plant DCS to DeltaV
This plastic manufacturer was using a custom DCS developed in the 1980s to control its resin plant. Because the antiquated DCS prevented technological advances, the company decided to upgrade to the latest DeltaV system. MAVERICK Technologies assembled an experienced team of engineers and programmers to transform the CRISP code into a powerful, flexible and streamlined DeltaV application that outperformed the legacy system in all aspects. Learn More >
Pharmaceutical Manufacturing Facility Requires Fast-Track Construction and Production with 100% FDA Compliance
MAVERICK helped install electrical conduits for the FDA-compliant processing lines and Ethernet communications required to produce more than 100 types of eyewash and saline solutions. Learn more >
Fast-Paced Modernization of Generator Control Systems Meets Increased Power Demand
MAVERICK helped this utility provider replace six generator control systems for remote peaking units on a tight deadline. Learn more >
Wing Skin Contour Test System
MAVERICK implemented a new and improved test system for a major airplane manufacturer's research division. Learn more >
Chemical Manufacturer Upgrades Outdated DCS Controlling Two Antioxidant Production Lines
MAVERICK worked on-site at a major chemical manufacturing facility to convert a Modicon / FactoryLink antioxidant control system to DeltaV Batch. Learn more >
Major Energy Logistics Company Builds New Storage Facility
MAVERICK implemented control and visualization technologies to manage the safe delivery of refined products from this storage facility to multiple pipelines. Learn more >
Municipality Upgrades to a New Raw Water Intake Pumping Station
MAVERICK provided a system design that met the client's requirements and provided value-added engineering based on best-practices expertise for the industry. Learn more >
Project Execution and Validation
MAVERICK completed the remediation and revalidation of site-wide automated batching system for a major pharmaceutical company. Learn more >