Project Summaries and Case Studies

Every project has a unique set of challenges and objectives, including scope, budget, time frame, regulatory requirements and more. MAVERICK addresses each concern in developing custom solutions that meet each customer’s needs.

Life Science Projects

• Pharmaceutical Manufacturing Facility Requires Fast-Track Construction and Production with 100% FDA Compliance

  A manufacturer of high-quality pharmaceutical eyewash solutions needed to establish new systems to ensure consistent satisfaction of Food and Drug Administration (FDA ) standards. The speed, accuracy and 100% reliability of these systems are essential
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• Manufacturer of Currency Paper Integrates Vision Inspection System to Ensure 100% Consistent Quality

  A manufacturer of high-quality paper sought a vision inspection system that would ensure their U.S. currency paper consistently satisfied federal government standards. The speed, accuracy and 100% reliability of this system were essential.
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• Encapsulation Project for Pharmaceutical Company

  As part of one company’s validation protocol preparation and execution project, MAVERICK installed and integrated RSView, five Allen-Bradley PLC-5 controllers and Oracle Enterprise 8.

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• Allen-Bradley PLC Support and Modifications for Pharmaceutical Company

  As part of one pharmaceutical company’s validation protocol preparation and execution process, MAVERICK installed an Allen-Bradley SLC system and PanelView.

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• Ethanol Tank System for Pharmaceutical Company

  As part of one pharmaceutical company’s validation protocol preparation and execution process, MAVERICK installed an Allen-Bradley SLC 5/04 system and RSView.

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• Controls for Pharmaceutical Company

  MAVERICK assisted with the validation protocol preparation and execution of a GRI fermentation decontamination system, GRI fermentation bottle reactors and GRI fermentation cell culture reactor. This project required the installation and integration of five Allen-Bradley SLC 5/04 systems, Wonderware products and an Oracle interface.

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• Aerosol Suite for Pharmaceutical Company

  MAVERICK assisted with this pharmaceutical company’s validation protocol preparation and execution project, which included programming an Allen-Bradley SLC system and a hardwired Bailey Infi 90 interface.

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• Fermentation Suite Upgrade for Pharmaceutical Company

  MAVERICK programmed an Allen-Bradley SLC 5/04 system, PanelView and Wonderware products as part of this pharmaceutical company’s validation protocol preparation and execution project.

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• Sterile Fill, Building 300 Plasma Filling and IGIV Project PLC Programming for Pharmaceutical Company

  As part of this validation protocol preparation and execution project, MAVERICK programmed an Allen-Bradley PLC 5/40 system and ABB DCS interface and provided ongoing PLC programming support.

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• Plant-Wide Utilities Monitoring and Control System

  MAVERICK provided complete engineering and construction services to fully integrate a Foxboro I/A DCS and three sets of redundant Allen-Bradley PLC-5/40 controllers into a new, plant-wide utilities monitoring and control system. Phase I of the automation upgrade began in autumn of 1994 and involved the installation of a new Foxboro I/A operator console system in a renovated utilities control room. The Foxboro node bus interfaces with the Allen-Bradley Data Highway Plus via Integrator 30 technology. The project included the control room and fire system monitoring, a cooling tower, instrument air compressors and dryers, process blowers, multiple chillers, process waste lift and storage areas, and various distributed purified water monitoring points.

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