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Project Gallery | High-Tech Manufacturing
Every project has a unique set of challenges and objectives, including scope, budget, time frame, regulatory requirements and more. MAVERICK addresses each concern in developing custom solutions that meet each client's needs.
Completed Projects
- Subcontractor for System I&C at Wafer Fabrication Facility
Working as a subcontractor, MAVERICK Technologies helped one of the largest 300mm semiconductor wafer fabrication facilities in the world implement a zero-incident system. The project scope included work on the central utilities plant, the exhaust scrubber yard, the environment system (temperature, humidity, pressure and airvelocity control) and the hazardous production material (HPM) / life safety and security (LSS) systems. The HPM / LSS system is a triple redundant system capable of monitoring chemicals, gases and hazardous production materials. MAVERICK completed a turn-key I&C design, programming and installation for the facility and LSS systems, which included Siemens PLCs, Triconex TMRs and Intellution HMI. This fab has utilized MAVERICK engineers, technicians, technical writers, QA / QC, Maximo support technicians and designers in sustaining activities for more than five years.
- Subcontractor for Facilities Management Systems at Wafer Fabrication Facility
Working as a subcontractor under an extremely tight deadline, MAVERICK Technologies provided all the facilities management systems for a new 300mm semiconductor wafer fabrication facility. The facility had to be integrated into an expanded CUB and is a key contributor in meeting demand for processor manufacturing. The contract required MAVERICK to complete an electrical design and software integration of a large Allen-Bradley PLC and HMI. MAVERICK had to coordinate with multiple trades and simulate software to ensure flawless integration with cutting over new software into an existing CUB PLC system. The project also included extensive backup plans in case any unforeseen issues arose.
- Manufacturer Implements Facility Monitoring and Control System (FMCS) for Its 200mm Wafer Fabrication Facility
This leader in wafer technology and innovation needed a cost-effective FMCS to address issues of compliance, safety, constructability, system uptime, operability and maintenance.
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- MAVERICK Technologies Troubleshoots Control Problems at Semiconductor Manufacturing Plant
MAVERICK Technologies announced today that it recently helped a power semiconductor manufacturer fix several control system problems. The plant contacted MAVERICK when it experienced operational problems with its air handling unit and chiller pneumatic controls because one of its valves did not open. MAVERICK performed troubleshooting on the PLC and HMI controls to restore correct operation, and it also relocated the humidity / temperature sensor to provide more accurate monitoring.
- Manufacturer Implements Facility Monitoring and Control System (FMCS) for Its Wafer Fabrication Facility — Phase 2
The client required the design and installation of an FMCS to provide continuous monitoring and control of the cleanroom environment, utilities plant and life safety system for the DMOS5 semiconductor wafer fabrication facility.
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- Manufacturer Implements Facility Monitoring and Control System (FMCS) for Its Wafer Fabrication Facility — R&D1 Phase 2
The client required system updates to double the number of tools and gas cabinets.
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- Semiconductor Manufacturer Implements Facility Monitoring and Control System (FMCS)
The client required the design and installation of an FMCS to provide continuous monitoring and control of the cleanroom environment, utilities plant and support areas for its wafer fabrication facility.
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- Semiconductor Manufacturer Implements Life Safety System
The client required the design and installation of a life safety system (LSS) to reliably monitor safety conditions in the facility.
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- Manufacturer Implements Facility Monitoring and Control System (FMCS) for Its Wafer Fabrication Facility — R&D1 Phase 1
A client required the design and installation of an FMCS to provide continuous monitoring and control for its R&D1 semiconductor wafer fabrication facility.
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- Wafer Fabricator Achieves Continuous Monitoring and Control of Cleanroom Environment
The client wanted a solution to continuously monitor and control the cleanroom environment, utilities plant and support areas.
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