Project Gallery | Life Sciences

Every project has a unique set of challenges and objectives, including scope, budget, time frame, regulatory requirements and more. MAVERICK addresses each concern in developing custom solutions that meet each customer's needs. We offer extensive services and expertise in life sciences.
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Completed Projects

• GRI Fermentation Decontamination System at Pharmaceutical Company

  At one major pharmaceutical company, the decontamination system uses software to control the decontamination of the waste produced while growing cells. The waste is cooled and pumped to the sewer, and the tank is then flushed with water. Both decontamination tanks can run at the same time, and the lead tank usage is automatically swapped to share runtime. MAVERICK has written the PLC logic running on the single Allen-Bradley SLC 5/04 processor. Both analog and digital I/Os monitor temperatures, pressures and levels while controlling valves, pumps and agitators. The SCADA system consists of an IBM-compatible computer operating Wonderware version 5 software. MAVERICK configured the LAN connection to the facility's Oracle database for batch information storage and wrote special Visual Basic routines for operator interaction with SQL database.

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• Pharmaceutical Production Building Retrofit

  MAVERICK Technologies provided instrument, electrical, and mechanical engineering and design services. Initially, MAVERICK was responsible for working with Corporate Engineering in developing the preliminary design for the project that is an automatic nitrogen blanketing and purge system for the process equipment in the pharmaceutical chemical plant. Subsequently, MAVERICK was awarded the final design contract and worked closely with the client to develop instrument, electrical, and mechanical purchasing and installation packages for the new process equipment and their associated controls. All new instrumentation and mechanical piping / valving was specified and designed in detail using the latest available database and CAD technologies. The interfaced controls include both DCS and PLC hardware. MAVERICK is also providing engineering design for the additional upgrade of all process controls in the building. This was a controls retrofit to a 25-year-old process facility using the newest state-of-the-art controls offered by Emerson.

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• Pharmaceutical Manufacturing Facility Requires Fast-Track Construction and Production with 100% FDA Compliance

  A manufacturer of high-quality pharmaceutical eyewash solutions needed to establish new systems to ensure consistent satisfaction of Food and Drug Administration (FDA ) standards. The speed, accuracy and 100% reliability of these systems are essential.
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• Encapsulation Project for Pharmaceutical Company

  As part of one company’s validation protocol preparation and execution project, MAVERICK installed and integrated RSView, five Allen-Bradley PLC-5 controllers and Oracle Enterprise 8.

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• Allen-Bradley PLC Support and Modifications for Pharmaceutical Company

  As part of one pharmaceutical company’s validation protocol preparation and execution process, MAVERICK installed an Allen-Bradley SLC system and PanelView.

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• Ethanol Tank System for Pharmaceutical Company

  As part of one pharmaceutical company’s validation protocol preparation and execution process, MAVERICK installed an Allen-Bradley SLC 5/04 system and RSView.

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• Controls for Pharmaceutical Company

  MAVERICK assisted with the validation protocol preparation and execution of a GRI fermentation decontamination system, GRI fermentation bottle reactors and GRI fermentation cell culture reactor. This project required the installation and integration of five Allen-Bradley SLC 5/04 systems, Wonderware products and an Oracle interface.

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• Aerosol Suite for Pharmaceutical Company

  MAVERICK assisted with this pharmaceutical company’s validation protocol preparation and execution project, which included programming an Allen-Bradley SLC system and a hardwired Bailey Infi 90 interface.

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• Fermentation Suite Upgrade for Pharmaceutical Company

  MAVERICK programmed an Allen-Bradley SLC 5/04 system, PanelView and Wonderware products as part of this pharmaceutical company’s validation protocol preparation and execution project.

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• Sterile Fill, Building 300 Plasma Filling and IGIV Project PLC Programming for Pharmaceutical Company

  As part of this validation protocol preparation and execution project, MAVERICK programmed an Allen-Bradley PLC 5/40 system and ABB DCS interface and provided ongoing PLC programming support.

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• Plant-Wide Utilities Monitoring and Control System

  MAVERICK provided complete engineering and construction services to fully integrate a Foxboro I/A DCS and three sets of redundant Allen-Bradley PLC-5/40 controllers into a new, plant-wide utilities monitoring and control system. Phase I of the automation upgrade began in autumn of 1994 and involved the installation of a new Foxboro I/A operator console system in a renovated utilities control room. The Foxboro node bus interfaces with the Allen-Bradley Data Highway Plus via Integrator 30 technology. The project included the control room and fire system monitoring, a cooling tower, instrument air compressors and dryers, process blowers, multiple chillers, process waste lift and storage areas, and various distributed purified water monitoring points.

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