Dairy Automation Engineering Services

Today’s dairy processing facilities face enormous challenges. Many facilities still using outdated dairy automation systems must now make major upgrades in spite of difficult economic circumstances. And as dairy processing regulations tighten and profit margins narrow, consumers are demanding a broader selection of healthy, grab-and-go dairy products. Dairy processing facilities must develop a sustainable approach to innovation in order to succeed in this environment. MAVERICK Technologies® understands these needs and can help you optimize your dairy processing lines and achieve operational excellence.

MAVERICK can help:

  • Ensure FDA / USDA compliance by maintaining clean-in-place (CIP) and high-temperature, short-time (HTST) systems that incorporate the legal interlocks
  • Comply with ISA-88 batch control standard, ISA-95 enterprise control standard and the Pasteurized Milk Ordinance (PMO)
  • Minimize milk loss by eliminating leaks and implementing CIP systems with accurate milk recovery sensors
  • Reduce water usage with water recovery systems
  • Improve the efficiency of your dairy processing lines with integrated automation systems
  • Utilize dairy traceability and lot genealogy solutions for comprehensive product tracking
  • Visualize your facility modifications before construction with our 3D virtual process design capabilities
  • Serve additional processes, including:
  • Ultrafiltration (UF)
  • Evaporation
  • Homogenizing
  • Cultured products
  • High-high temperature, short-time (HHST) systems
  • Clean-out-of-place (COP)
  • Reverse osmosis
  • Drying
  • Product tracking / tracing
  • Blow molding
  • Ultra-high temperature processing (UHT)
  • Separation
  • Packaging
  • Extended shelf life (ESL)
  • Powder conveying
  • Cold storage

With MAVERICK’s help, you’ll achieve your objectives on a precise timeline and improve your processes along the way.

The MAVERICK Approach

MAVERICK provides complete services for every aspect of dairy processing, from the tanker truck to the packaging line. With years of experience working for dairy industry leaders, our dairy processing team applies vast knowledge and best practices to every customer project. Even the FDA depends on our expertise in the legal requirements for dairy processing lines – their inspectors come to us for training on dairy legal controls.

Our dairy processing solutions range from manufacturing automation solutions to enterprise resource planning (ERP) consulting, supply chain optimization, operations engineering consulting and complete dairy process management services. We can integrate any technology into your facilities, regardless of platform, all with the goal of driving profitability across your entire organization.

MAVERICK enables improvement through our Industrial Automation services, Sustaining services, Enterprise Integration services and Strategic Manufacturing Solutions.

Dairy Automation Consulting Expertise

We have years of consulting experience in all segments of food and beverage production, including the dairy industry. As our customer, you’ll realize immediate and ongoing improvements in quality, efficiency and compliance with MAVERICK’s dairy processing services. We’ve successfully implemented and integrated a range of systems for dairy operations of all sizes, with expertise in the following markets: cheese, cultured dairy, ice cream, butter, fluid milk, process cheese, yogurt, cream cheese, sour cream, dressings, lactose processing, whey byproducts, powdered dairy products, packaging, warehousing, distribution and utilities. Just read on for a sampling of our recent case studies.